Recent Research

 

6.8.2024

Accelerated development and manufacturing processes for rubber compounds

The Fraunhofer IMWS in Halle (Saale) is working with six partners to develop intelligent algorithms and methods that support the production of application-optimized rubber compounds. The goal is software that uses information on formulation and processing conditions to derive predictions and optimization strategies.

 

Efficient thermoplastic composite manufacturing methods for the sustainable production of wind turbines

Automated manufacturing processes for rotor blades made from recyclable thermoplastic composites that can be produced in large quantities are being developed by three Fraunhofer Institutes in the recently launched "Thermo-Blade-Spine" project.

 

16.7.2024

Basalt fiber-reinforced polymer compounds for lightweight construction applications

In the "BasaProp" project, the Fraunhofer IMWS and partners from industry have optimized the pre-treatment and packaging of basalt chopped fibres so that they can be processed better and provide optimal compound properties.

 

22.5.2024

UD tapes with a high organic content as a sustainable lightweight construction solution

Five partners from Central Germany want to jointly develop bio-based, continuous fiber-reinforced UD tapes for lightweight construction and at the same time create solutions for production up to pilot scale. They are relying on a combination of bio-based polyamide as a matrix and basalt fibers as a reinforcing component.

 

3.4.2024

Evolution of synthetic rubber: biobased raw materials and new types of rubber

Under the leadership of the Fraunhofer Institute for Applied Polymer Research IAP, four Fraunhofer Institutes are now developing alternative, biobased raw material sources for synthetic rubber, which will enable completely new types of rubber for car tires. 

 

21.2.2024

Highly resilient and recyclable UD tapes made from stereocomplex PLA

High-performance technical fibers are used in various applications, but they are often made from fossil raw materials and are not biodegradable. This is where the project comes in, with the aim of creating intrinsically reinforced materials for lightweight construction that are highly resilient, biodegradable and significantly easier to recycle. 

 

21.2.2024

Lightweight construction, efficient and fit for series production thanks to sandwich structures with thermoplastic materials

The flap, made from thermoplastic sandwich semi-finished products, demonstrates the enormous potential for saving weight with thermoplastic sandwich molding technology and its suitability both for molded components and for use in large-scale production.

 

From train carriages to medical devices: solutions for quality-assured 3D printing with plastics

Establishing Central Germany as a "3D printing region", opening up new fields of application and making additive manufacturing with thermoplastics eco-nomically viable for small and medium-sized enterprises: With this goal in mind, 15 partners have joined forces in the "AddiQ" project.

 

F3 -Compositor enables 3D deposition and simultaneous joining of thermoplastic UD tape semi-finished products

Load-path-compatible and material-efficient fiber reinforcement of components is made possible by the use of UD tapes. If these are laid down three-dimensionally in the manufacturing process, many design options are available, especially for lightweight components that are manufactured in small quantities. 

 

6.12.2023

Bio-based plasticizers from Central Germany

The Fraunhofer Institute for Microstructure of Materials and Systems IMWS is working with partners to develop a marketable, completely bio-based and non-toxic plasticizer for use in elastomers and thermoplastics.

 

14.12.2023

Bio-based packaging nets and color pigments

Plastic-free packaging nets for fruit, vegetables and Christmas trees are the aim of a new project at the Fraunhofer IMWS. Together with partners, the institute wants to develop corresponding waxes, color pigments and compounds that are bio-based and biodegradable.  

 

9.8.2023

Novel high-performance polyamide tapes with unidirectional glass fiber reinforcement

Glass-fiber polyamide tapes for use in innovative and cost-effective lightweight structures for high-volume production have been developed by DOMO Engineering Plastics GmbH and the Fraunhofer IMWS.

 

Numerical simulation and experimental validation of twin-screw compounding of polylactide and polybutylene succinate blends

Material Insights 2023/24 - Online Expert Session with Patrick Hirsch

 

23.5.2023

More sustainble rudders for short and medium range aircraft

EconCore works with Airbus, the Technical University of Denmark (DTU) and Fraunhofer on a new technology for a more sustainable type of rudder for short and medium-range aircraft, based on thermoplastic honeycomb sandwich composites.

 

23.5.2023

Innovative water-based inks for industrial printing

In the project "InDiPrint" the Fraunhofer IMWS in cooperation with Printing Inks Technology GmbH (PIT GmbH) worked on the development and comprehensive evaluation of high-performance printing inks for industrial digital printing.

 

21.4.2023

Innovative structural components with adapted electronics for e-vehicles

The Fraunhofer is conducting research on the manufacturing of innovative lightweight vehicle structures with integrated electronic components for e-vehicles.

 

17.2.2023

Electrochemical antifouling as protection for the ship´s hull

A process patented by bioplan GmbH and further developed by the Fraunhofer IMWS now offers an environmentally friendly solution for preventing biofouling processes.

 

Some new approaches towards better rubber composites for tire treads

Online Expert Session 2020/21 with Mario Beiner

 

Multigraft copolymer blends - Novel thermoplastic elastomers with great potential

Online Expert Session 2020/21 with Mario Beiner

 

The digital twin of thermoplastic composite materials and their processing

Material Insights 2020/21 - Online Expert Session with Ralf Schlimper